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11
A single point thread cutting tool should ideally have
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Answer & Solution
Answer: Option A
Solution:
The correct option is "Zero rake angle" (Option A).

Reason: In thread cutting, accuracy of the thread form is critical. A zero rake angle preserves the true geometry of the thread profile and avoids distortion during cutting.

Why not positive rake? Although it reduces cutting forces in general machining, it changes the effective cutting geometry in threading and can distort the thread form.

Why not negative rake? It increases cutting forces and is unnecessary for precision thread cutting, potentially harming surface finish and tool life.

About point angle: The point (included) angle defines thread geometry (e.g., 60° for metric/UN), but it is a different parameter and not the ideal rake requirement.

Conclusion: For single point thread cutting tools, use zero rake angle to maintain accurate thread profile and dimensional correctness.
12
During normalizing process of steel, the specimen is heated
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Answer & Solution
Answer: Option C
No explanation is given for this question. Let's Discuss on Board
13
A grinding wheel becomes glazed (i.e. cutting edge takes a glass-like appearance) due to
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Answer & Solution
Answer: Option C
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14
Calculate the weld per minute, work speed of circular electrode of 220 mm diameter for carrying out seam welding at 4 welds per cm on 1.6 mm thick mild steel tube. Welding cycle consists of 3 cycles ‘on’ and 2 cycles ‘off’ Power supply is at 50 Hz.
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Answer & Solution
Answer: Option B
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15
The helix angle of a drill is __________ for drilling brass.
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Answer & Solution
Answer: Option B
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16
The effect of setting a boring tool above center height leads to
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Answer & Solution
Answer: Option C
Solution:
When a boring tool is set above the center height, it changes the angles at which the tool interacts with the workpiece.
Imagine the tool is slightly "tilted up".
Rake Angle:
The rake angle is the angle at which the cutting face of the tool meets the workpiece.
If the tool is tilted upwards (above center), the effective rake angle decreases.
Think of it as the tool becoming less "sharp" for cutting.
Clearance Angle:
The clearance angle is the angle between the flank of the tool and the finished surface of the workpiece.
This angle prevents the flank from rubbing against the workpiece.
If the tool is tilted upwards, the effective clearance angle increases.
This provides more space to avoid rubbing.
Conclusion:
Therefore, setting a boring tool above center height leads to a decrease in the effective rake angle and an increase in the effective clearance angle.
So, the correct answer is Option C.
17
The correct sequence of tool materials in increasing order of their ability to retain their hot hardness is
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Answer & Solution
Answer: Option C
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18
Tool life is generally better when
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Answer & Solution
Answer: Option A
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19
High speed steel cutting tools operate at cutting speeds _________ than carbon steel tools.
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Answer & Solution
Answer: Option B
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20
The drill spindles are provided with standard taper known as
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Answer & Solution
Answer: Option A
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